{"id":40991,"date":"2019-01-01T09:07:00","date_gmt":"2019-01-01T09:07:00","guid":{"rendered":"https:\/\/www.schaaf-gmbh.com\/completion-of-successful-project"},"modified":"2019-01-01T06:22:43","modified_gmt":"2019-01-01T06:22:43","slug":"completion-of-successful-project","status":"publish","type":"post","link":"https:\/\/www.schaaf-gmbh.com\/zh-hans\/completion-of-successful-project\/","title":{"rendered":"Completion of successful project"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"40991\" class=\"elementor elementor-40991 elementor-2988\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-abf6faf elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"abf6faf\" data-element_type=\"section\" data-e-type=\"section\">\r\n\t\t\r\n\t\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\r\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-f196a05\" data-id=\"f196a05\" data-element_type=\"column\" data-e-type=\"column\">\r\n\t\t\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\r\n\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-34524f9 elementor-widget elementor-widget-heading\" data-id=\"34524f9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h4 class=\"elementor-heading-title elementor-size-default\">of the world-wide largest drop forging presses in underfloor design<\/h4>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7ae70a1 elementor-widget elementor-widget-text-editor\" data-id=\"7ae70a1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>After over 3,500 hours, SCHAAF has completed its work on the world-wide largest drop forging press in underfloor design successfully. The 60,000-ton press is the largest private investment in metalworking for air- and space travel.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7cccf66 elementor-widget elementor-widget-video\" data-id=\"7cccf66\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/youtu.be\\\/681XMbiYud0&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div class=\"elementor-video\"><\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-999b693 elementor-widget elementor-widget-heading\" data-id=\"999b693\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Review<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-26dbe6f elementor--h-position-center elementor--v-position-middle elementor-arrows-position-inside elementor-pagination-position-inside elementor-widget elementor-widget-slides\" data-id=\"26dbe6f\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;navigation&quot;:&quot;both&quot;,&quot;autoplay&quot;:&quot;yes&quot;,&quot;pause_on_hover&quot;:&quot;yes&quot;,&quot;pause_on_interaction&quot;:&quot;yes&quot;,&quot;autoplay_speed&quot;:5000,&quot;infinite&quot;:&quot;yes&quot;,&quot;transition&quot;:&quot;slide&quot;,&quot;transition_speed&quot;:500}\" data-widget_type=\"slides.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-swiper\">\n\t\t\t\t\t<div class=\"elementor-slides-wrapper elementor-main-swiper swiper\" role=\"region\" aria-roledescription=\"carousel\" aria-label=\"Slides\" dir=\"ltr\" data-animation=\"fadeInUp\">\n\t\t\t\t<div class=\"swiper-wrapper elementor-slides\">\n\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-repeater-item-768b20b swiper-slide\" role=\"group\" aria-roledescription=\"slide\"><div class=\"swiper-slide-bg\" role=\"img\" aria-label=\"\"><\/div><div class=\"swiper-slide-inner\" ><div class=\"swiper-slide-contents\"><\/div><\/div><\/div><div class=\"elementor-repeater-item-9acb0ad swiper-slide\" role=\"group\" aria-roledescription=\"slide\"><div class=\"swiper-slide-bg\" role=\"img\" aria-label=\"\"><\/div><div class=\"swiper-slide-inner\" ><div class=\"swiper-slide-contents\"><\/div><\/div><\/div><div class=\"elementor-repeater-item-13bf28a swiper-slide\" role=\"group\" aria-roledescription=\"slide\"><div class=\"swiper-slide-bg\" role=\"img\" aria-label=\"\"><\/div><div class=\"swiper-slide-inner\" ><div class=\"swiper-slide-contents\"><\/div><\/div><\/div><div class=\"elementor-repeater-item-587e67b swiper-slide\" role=\"group\" aria-roledescription=\"slide\"><div class=\"swiper-slide-bg\" role=\"img\" aria-label=\"\"><\/div><div class=\"swiper-slide-inner\" ><div class=\"swiper-slide-contents\"><\/div><\/div><\/div><div class=\"elementor-repeater-item-78bd40a swiper-slide\" role=\"group\" aria-roledescription=\"slide\"><div class=\"swiper-slide-bg\" role=\"img\" aria-label=\"\"><\/div><div class=\"swiper-slide-inner\" ><div class=\"swiper-slide-contents\"><\/div><\/div><\/div><div class=\"elementor-repeater-item-f0c8aaa swiper-slide\" role=\"group\" aria-roledescription=\"slide\"><div class=\"swiper-slide-bg\" role=\"img\" aria-label=\"\"><\/div><div class=\"swiper-slide-inner\" ><div class=\"swiper-slide-contents\"><\/div><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-swiper-button elementor-swiper-button-prev\" role=\"button\" tabindex=\"0\" aria-label=\"Previous slide\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"eicon-chevron-left\"><\/i>\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<div class=\"elementor-swiper-button elementor-swiper-button-next\" role=\"button\" tabindex=\"0\" aria-label=\"Next slide\">\n\t\t\t\t\t\t\t<i aria-hidden=\"true\" class=\"eicon-chevron-right\"><\/i>\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"swiper-pagination\"><\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0ddefcb elementor-widget elementor-widget-text-editor\" data-id=\"0ddefcb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Section one<\/strong><\/p>\n<p>In august of 2015, SCHAAF received the approval for the engineering and supply of over 440 hydraulic (hydraulic-nuts, bolt-tensioning devices) and mechanical Bolt Tensioning devices (MSN) in the dimensions of M30 up to S1000 for one of the world\u2019s largest drop forging presses in underfloor design. Included in the scope of delivery were over 140 customer specific ExpaTen-Bolts from \u00d8180 to \u00d8400 and up to 8,500 mm overall length, as well as special assembly equipment and pumps. Said components have been delivered throughout the last year.<\/p>\n<p>The assembly of the components occurred in the USA under SCHAAF\u2019s supervision. Accompanied by SCHAAF, the first construction phase has successfully been completed over the last 10 weeks. In order to to achieve this, all the large components were meticulously lined up and finally connected with SCHAAF connection-technology. With single-component weights of up to 300 tons and installation tolerances of tenths of millimeters this has been a true challenge which was overcome thanks to a strong team on site.<\/p>\n<p>The following construction phase is monitored by SCHAAF and the correct assembly of each component controlled individually. To ensure this, SCHAAF-personnel will be present at all times in the coming months until completion of the mechanical assembly, ensuring that each process step is done correctly and executed according to plan.<\/p>\n<p><strong>Section two<\/strong><\/p>\n<p>The continuation of the assembly of the world\u2019s largest drop forging press in underfloor design has been completed with the lowering of the 2,500-ton 7-segmented middle piece. This was achieved by tightly fitting the segments of the foundation via approximately 80 SCHAAF connection elements.<\/p>\n<p><strong>Section three and completion<\/strong><\/p>\n<p>Following the previous efforts, the crosshead was fully mounted: as in section one, the 300-ton heavy casting components were initially positioned to \u2039 1mm with ExpaTen and assembled tightly in a friction-type connection by using 8,5 m long ExpaTen bolts with \u00d8400 mm and cross anchors M490 \/ M400 and M355.<\/p>\n<p>Finally, the last 1,500 ton heavy section can be lifted onto the pre-installed components. In order to give the press it\u2019s full functionality, the last 4 main tier-rods have to be tensioned: with a length of 26m and a thread size of S1000x32 and a weight of 115 tons per piece, an unseen pretensioning force of over 150,000 kN had to be produced. This force equals the weight of approximately 25 Airbus A380 or 400 fully loaded semi-trailers per bolt.<\/p>\n<p>This was created by using 2 hydraulic tensioning devices with a weight of 36 tons each. Through repeated replacement the pretensioning force was steadily increased to its final value of 15,000 tons. Via integrated weight-compensation equipment the 10-ton heavy nuts could be mounted and turned by 2 people. The SCHAAF-Service team showed great effort at this crucial moment and successfully completed the last step of the forging press\u2019s mechanical assembly.<\/p>\n<p><strong>Summary:\u00a0<\/strong>The SCHAAF Equipment, with over 360 tons of weight, was successfully used to complete the assembly of the forging press in a timely manner without delays. Only through close cooperation with the customer and the assembly related contractors could the on-site construction phase, the manufacturing and the final assembly be completed according to plan. In doing so,<\/p>\n<p><strong>SCHAAF has once again made a contribution of innovating mechanical engineering, realizing new ways and approaches through innovative technology.<\/strong><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/section>\r\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>of the world-wide largest drop forging presses in under [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":6806,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[792],"tags":[1146,1148,1149],"class_list":["post-40991","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news-zh-hans","tag-aerospace-zh-hans","tag-drop-forging-press-zh-hans","tag-project-zh-hans"],"featured_image_src":{"landsacpe":["https:\/\/www.schaaf-gmbh.com\/wp-content\/uploads\/aktuelles\/aktuelles_erfolgreicher_projektabschluss-572x445.jpg",572,445,true],"list":["https:\/\/www.schaaf-gmbh.com\/wp-content\/uploads\/aktuelles\/aktuelles_erfolgreicher_projektabschluss-463x348.jpg",463,348,true],"medium":["https:\/\/www.schaaf-gmbh.com\/wp-content\/uploads\/aktuelles\/aktuelles_erfolgreicher_projektabschluss-300x240.jpg",300,240,true],"full":["https:\/\/www.schaaf-gmbh.com\/wp-content\/uploads\/aktuelles\/aktuelles_erfolgreicher_projektabschluss.jpg",572,458,false]},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.6 (Yoast SEO v27.3) - 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